Drag to rotate, switch between the physical and thermal views, and click a cell to inspect it. This is the same viewer our engineers use.
Five layers, four hops. Sensing and protection happen inside the pack. Everything above that is software you can plug into.
A typical battery management system reads one or two temperatures for a whole pack, so a cell can run hot for weeks without anyone knowing. Retron puts an NTC thermistor on every cell group and five more on the busbar, where loose joints heat up first.
One per cell group, so a single weak cell is visible on its own.
Joints and terminals, where resistance rises before a failure.
An eight-module stack carries 168 temperature points.
Fast enough to catch a thermal event as it develops, not after.
The digital twin is there to warn you early. It is not what keeps the pack safe. Five layers do that, and the first four work with the cloud switched off.
We separate what customers can use today from what is still being validated. Results are shown with their test conditions, not as claims.
A loose busbar joint does not fail on the day it goes wrong. It warms up first. This is the sequence the twin follows.
No sensor, no baseline, no alert. The first sign is the UPS dropping the load during an outage.
The sequence is how the system is designed to behave. Detection times from live sites will be added once pilots report them.
Retron data does not sit in a silo. Plug it into the systems your facility team already runs.
Pull history and status into reports and ERPs.
Publish telemetry to any broker or building system.
Live stream for dashboards and control rooms.
Ready for data-centre and plant monitoring stacks [confirm integrations].
Charge and discharge cycling on modules and full strings, at the currents a site will actually draw.
Independent multi-channel measurement, so the twin is compared against instruments and not against itself.
Every model change is re-run against logged bench data before it reaches a customer pack.
Assembly, BMS integration and end-of-line checks in Patancheru, Telangana.
Book a walkthrough of the live twin with the engineers who built it.